Rapid Custom Manufacturing

Aluminum Machined and Anodized Prototype

Aluminum Machined and Anodized Prototype

Project Overview:

Manufacturing Process: CNC Machining
Material: Aluminum 6061-T6
Part Dimensions: 390.00 × 213.00 × 130.00 mm
Surface Finishing: Sanding, Threading, Anodizing Blue
Quantity and Lead Time: 1 Unit, 7 Days

Customer was an Australia company offering professional service and engineered solutions for fluid systems. This prototype was made to test liquid pressure and fitting before low volume production. Since big dimensions, geometry stability and milling tolerance were key points.
CNC aluminum machiningCNC coarse machining by big and strong tools to fast remove the unwanted material, till fine and precise machining by gradually smaller tools.
CNC milling aluminum prototype 2For 3 axis CNC milling, the workpiece was rotated manually and positioned accurately to mill the part side by side, milling tolerance ± 0.05 mm.
CNC milling aluminum prototype 4CNC customized fixtures were applied to assist milling for high efficiency and tolerance. One deep hole was bored as it was out of milling capability.
CNC aluminum mechanism prototypeThe CNC machined prototype prior to surface finishing. All cutting lines and burrs on the surface were removed by sanding and beadblasting.
aluminum anodizing prototypeFinal surface finishing of aluminum anodizing. The anodized film provided aesthetic feeling, also the corrosion and abrasion resistance to the part.
Aluminum Milled and Anodized PrototypeThe CNC aluminum milled and anodized dark blue prototype not only worked great, also looked great for its consistent color, gloss and texture.